Lithium Iron Phosphate
IBUvolt® LFP400

Batteriematerial für Lithium-Eisenphosphat-Kathoden

IBUvolt® LFP400 (LiFePO4) is a cathode material for lithium iron phosphate batteries with the highest standards of purity and quality, prepared for industrial use. We have been producing the IBUvolt® LFP400 cathode material since January 2014. Due to the original development for use in an NMC mixture (nickel manganese cobalt), the particle shape and size is very interesting for use in innovative coating processes. Compared to small-particle LFP (LFP402 link), IBUvolt® LFP400 as a powder has good flowability and is less dust-forming. 

Easy to process in dry coating and in aqueous solution 

High cycle stability for a long service life 

Advantageous behavior at low temperatures 

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Properties of the Cathode Material at a Glance

As a coarser LFP cathode material, IBUvolt® LFP400 has an average particle size (d50) of approx. 11 µm. Electrodes coated with the material achieve very good specific power (W/g), good volumetric energy density (Wh/L) and excellent cycle life. IBUvolt® LFP400 has been successfully tested for use in stationary storage systems and has proven itself in both aqueous and dry coating processes. In cooperation with customers and industrial partners, our application technology department (link) is constantly investigating new areas of application for this cathode material in which the electrochemical properties offer the greatest advantage. 

ParameterIBU Volt® LFP400

PSD [µm]
(d10/d50/d90)

3 / 11 / 24

Energy Density [Wh/l]
(Electrode, 0.1C)

 
Specific Power W/kg
(Electrode, 5C, 50 % SOC)
 

Cycle life
(2C/2C, 10-90% SOC, 25 °C)

> 3000

 

Electrochemistry – Capacity and Cycle Stability

IBUvolt® LFP400 maintains its capacity over thousands of charging cycles – a comparatively long service life, which reduces the specific costs per charge cycle or kilometer by up to 50 % for a comparable acquisition cost due to a significantly longer operating time! IBUvolt® LFP400 has been successfully tested over 10,000 charge/discharge cycles at a discharge rate of 2C in cylindrical cell format with a nominal capacity of up to 50 Ah.

Applications for our LFP Cathode Material 

With an average particle size of 11 µm, IBUvolt® LFP400 is interesting for applications where conventional cathode materials reach their limits, for example for use at low temperatures. At ambient temperatures far below the freezing point, batteries deliver less current than at room temperature because the diffusion processes are significantly slower and the mobility of the lithium ions is reduced. However, the porous structure of IBUvolt® LFP400 enables faster transport of the ions within the pores, so that even at -20 °C sufficient current with an average voltage of 2.8 V is available. We have confirmed these results for IBUvolt® LFP400 through tests in cylindrical cells with 4690 format at low temperatures. 

LFP Tests in 4690 Battery Cells 

The 4690 battery cell, also known as the 46xx cell, is a cylindrical lithium-ion battery whose dimensions are due to its name. It has a diameter of 46 mm and a height of 90 mm. These cells belong to a new generation of batteries that have been introduced to the e-mobility industry. They are larger than previous models, which enables a higher energy density and more efficient production. Together with our partners, we have developed cell prototypes in this format. 

Cell & Cathode Information 

Cathode

Lithium Iron Phosphate (LFP400)

Anode

Synthetic Graphite
CAM content92%
CAM loading3 mAh/cm2
Density1.7 g/cm3
Electrode thickness269 μm

 

Electrical Cell Caracteristics  

Nominal capacity at 0.2 C, 25 °C

Ah13.6

Nominal operating voltage

V3.2
Charging voltageV3.5

Recommended cut-off discharge voltage

V2.5
EnergyWh43.5

AC impedance (1k Hz)

mΩ< 1.95
DC resistance (2 s pulse at 4 C 50% SOC)mΩ< 4.6
Specific energyWh/kg127
Energy densityWh/l291
Specific power (5C, 50% SOC)W/kg609
Power density (5C, 50% SOC)W/l1380
Mechanical CaracteristicsIBU Volt® LFP400

Diameter

46 mm

Length

90 mm
WeightEmpty: 77 g / Filled: 340 g

Volume

0,15 l

 

Discharge Current 

Recommended at 25 °C

13.6 A (1 C)

Maximum continous at 25 °C

68 A (5 C)

Recommended at -20 °C

2.8 A (0.2 C)

Maximum continous at -20 °C

13.6 A (1 C)

 

In our cell prototypes, we were able to confirm the results known from our electrochemical laboratory (link) in the industrially relevant cell format. We were able to discharge the cells at high currents and reconfirm the excellent cycle stability in a shortened test program.

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